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Knowledge Base

Everything you need to understand plasma technology all in one place.

Case Studies

Plasma treated optical glass prisms

Permanent All-Weather Protection for Precision Surveying Prisms

corner cube logo

CornerCube is a Netherlands-based developer of precision prism solutions for the geodesy and land surveying sector.

The company occupies a deliberate position in the market: between the high cost of traditional professional prisms and the compromised accuracy of reflective stickers. CornerCube's products are engineered to deliver the precision of high-quality optical instruments at a price point that makes them practical for everyday site use

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Scientist loading plasma treatment chamber for medical device surface activation in clean lab environment

Enabling Medical Device Innovation Through Precision Surface Treatment

Medical device manufacturing centre logo

The Medical Device Manufacturing Centre (MDMC), based in Scotland, acts as a strategic partner for SMEs, university spinouts, and researchers seeking to bridge the gap between early-stage innovation and commercial success.

Since its launch in 2020, MDMC has worked with over 170 companies and entrepreneurs, guiding them through prototyping, small-batch production, and the full regulatory landscape (UKCA and CE marking) that governs the path to market for medical devices.


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A microfluidics device, courtesy of the Making Lab at the Francis Circk Institute.

Advancing Microfluidic Production at The Making Lab, Francis Crick Institute, through precision plasma treatment and PDMS bonding

 

Established in 2016, The Making Lab at the Francis Crick provides Crick-affiliated researchers with the expertise, training and tools needed to make devices to aid their experiments, while also acting as a forum to share expertise. Functioning as a collaborative hub, the lab hosts engineers, biologists, and industry partners, fostering innovative problem-solving in engineering and biomedical research. With hundreds of collaborative projects since its inception, the lab has become known for advancements in microfluidic devices, amongst others.

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The Henniker Cirrus Atmospheric Plasma System integrated into a robot automated system

Henniker Plasma Enhancing Research Capabilities at The Bridge with the TEM Plasma Cleaner

 

The Bridge: A Hub of Innovation

The Bridge (Advanced Materials and Engineering R&D Centre) at the University of Lincoln is a centre for innovation in advanced materials that works with local and national businesses to provide education, cutting edge engineering and collaboration. The Bridge works alongside the University of Lincoln to create a network of advanced science and engineering professionals that can work on solving problems through innovation.

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Ensuring adhesion reliability for UK based foam sealing specialist

Robafoam - Robotically-Applied, Foam Seal Specialist

npllogo

 
 
 
Robafoam is a leading company in the field of foam sealing, providing high-quality and reliable solutions for various industries. Their innovative CeraPUR foam seal is applied by robots to create watertight, noise-reducing, and protective joints on any substrate. Here we discuss how they have incorporated the Henniker Cirrus system into their foam sealing production process.

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Reliable Wire Bonding Treatments

Pacer - Solid State Supplies

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The Solid State Supplies design and manufacturing facility in Weymouth offers an end-to-end solution for optoelectronic and display assemblies, here we discuss how they have incorporated the Henniker HPT-300 system into their daily wire bonding production process.

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Plasma cleaning for the study of biomaterials

Plasma cleaning to improve coating & adhesion.

ZUT logo

The Henniker HPT-100 benchtop plasma system is being put to good use within the Department of Polymer and Biomaterials Science at the West Pomeranian University of Technology, Szczecin (ZUT) where Dr Peter Sobolewski and his colleagues are working in the area of polymeric biomaterials.

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Plasma surface cleaning of lenses

Plasma cleaning for Quality Assurance

Plasma Cleaning of Optics & Lenses - Hoya lens logo

Hoya Lens has had a presence in the UK for over 30 years in which time they have brought some of the best quality lens materials to the UK optical market. The main challenge here was to identify suitable plasma cleaner parameters for the delicate lens materials, read on to see how we worked together to solve the issues faced by Hoya.

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See what our customers have to say

Phix logo

"With the HPT-500, Henniker offers a plasma cleaner that is easy to use and effective in organic residue removal and surface activation. Whenever users can't find the right process parameters in the extensive manual, they can rely on the knowledgeable support of the Henniker engineers."

Jan-Joost Lankwarden - Senior Manufacturing Engineer

Medical Device Manufacturing Centre logo

"The equipment was incredibly user-friendly — easy to set up ourselves, allowing us to integrate plasma treatment into our processes with minimal downtime. Henniker has proven to be a dependable partner; whenever we've encountered technical issues, their team has been extremely prompt in their response and efficient in servicing the machine."

Dr Joshua Paulinus - Technology Specialist

Vivid Dx Blue and transparent logo

"In 2024, we needed a plasma cleaner for rapid prototyping and PDMS microfluidic bonding. Henniker Plasma quickly identified the right system and provided practical PDMS bonding guidance. The system was delivered within 8 days, enabling us to start R&D earlier than planned. Same-day technical support and protocols have greatly accelerated our research."

Aaron Teo - Vivid Dx

Vivid Dx

"The technical team at Henniker are very knowledgeable and supportive and always approachable. I have found it a pleasure to work with them."

Simon Baxter - BAE Systems, MAI

BAE

"Henniker guided us to choose the most suitable plasma unit for our application, ensured an accelerated delivery time & guided us through the very easy setup. We obtained quality results with their unit within minutes of setup & consistent results thereafter. The support they have provided has been rapid and helpful."

Dr Ravi Desai - Making Lab, Francis Crick Institute

Francis Crick Institute

"Henniker provided our team with excellent service during the course of our work together, the plasma cleaner arrived quickly and was installed with ease, giving us visible results from the outset and confirming that we made the right decision in choosing a local UK manufacturer."

Dr Panagiotis Manesiotis BSc MRSC - Queen’s University Belfast

Queens Uni Belfast

"Our customers and operations demand reliability at every level and were a key factor in our decision to choose a UK based manufacturer of plasma treatment equipment."

Tom Doak - Trak Microwave

Queens Uni Belfast

"Henniker’s after sales support is first class. They have always been extremely responsive if we have ever had need to call on them."

Steve Rackham - Teledyne

Teledyne

"Henniker’s plasma systems have delivered tangible benefits to us right from day one. The team there are very easy to work with."

Ian Bruce - Coopervision

Coopervision

"Henniker really stood out, both in their product range and technical knowledge. They are a great company to work with."

Karthik Nair - University of Bradford

University of Bradford

"We are very impressed with the ease of use and reliability of our plasma unit and were producing results within minutes of setting it up."

Dr Neil Wilson - Warwick University

Warwick University

"Our collaborative work with the team at Henniker was a very positive experience and one that we look forward to developing further."

Ewen Kellar - TWI

TWI

"Henniker provided a tailored product to match our exact requirements. They are a pleasure to work with."

Dr Will Shu - Heriot Watt University

Heriot Watt University
Phix logo

"With the HPT-500, Henniker offers a plasma cleaner that is easy to use and effective in organic residue removal and surface activation. Whenever users can't find the right process parameters in the extensive manual, they can rely on the knowledgeable support of the Henniker engineers."

Jan-Joost Lankwarden - Senior Manufacturing Engineer

Medical Device Manufacturing Centre

"The equipment was incredibly user-friendly — easy to set up ourselves, allowing us to integrate plasma treatment into our processes with minimal downtime. Henniker has proven to be a dependable partner; whenever we've encountered technical issues, their team has been extremely prompt in their response and efficient in servicing the machine."

Dr Joshua Paulinus - Technology Specialist

Vivid Dx Blue and transparent logo

"In 2024, we needed a plasma cleaner for rapid prototyping and PDMS microfluidic bonding. Henniker Plasma quickly identified the right system and provided practical PDMS bonding guidance. The system was delivered within 8 days, enabling us to start R&D earlier than planned. Same-day technical support and protocols have greatly accelerated our research."

Aaron Teo - Vivid Dx

Vividdx

"The technical team at Henniker are very knowledgeable and supportive and always approachable. I have found it a pleasure to work with them."

Simon Baxter - BAE Systems, MAI

BAE

"Henniker guided us to choose the most suitable plasma unit for our application, ensured an accelerated delivery time & guided us through the very easy setup. We obtained quality results with their unit within minutes of setup & consistent results thereafter. The support they have provided has been rapid and helpful."

Dr Ravi Desai - Making Lab, Francis Crick Institute

Francis Crick Institute

"Henniker provided our team with excellent service during the course of our work together, the plasma cleaner arrived quickly and was installed with ease, giving us visible results from the outset and confirming that we made the right decision in choosing a local UK manufacturer."

Dr Panagiotis Manesiotis BSc MRSC - Queen’s University Belfast

Queens Uni Belfast

"Our customers and operations demand reliability at every level and were a key factor in our decision to choose a UK based manufacturer of plasma treatment equipment."

Tom Doak - Trak Microwave

Queens Uni Belfast

"Henniker’s after sales support is first class. They have always been extremely responsive if we have ever had need to call on them."

Steve Rackham - Teledyne

Teledyne

"Henniker’s plasma systems have delivered tangible benefits to us right from day one. The team there are very easy to work with."

Ian Bruce - Coopervision

Coopervision

"Henniker really stood out, both in their product range and technical knowledge. They are a great company to work with."

Karthik Nair - University of Bradford

University of Bradford

"We are very impressed with the ease of use and reliability of our plasma unit and were producing results within minutes of setting it up."

Dr Neil Wilson - Warwick University

Warwick University

"Our collaborative work with the team at Henniker was a very positive experience and one that we look forward to developing further."

Ewen Kellar - TWI

TWI

"Henniker provided a tailored product to match our exact requirements. They are a pleasure to work with."

Dr Will Shu - Heriot Watt University

Heriot Watt University