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Pumpless Perfusion in Organ-on-Chip Devices Using Tesla Valves

In this interesting work, researchers from the University of Twente utilise Henniker’s HPT-200 plasma system in the development of a Tesla Valve-based pumpless flow system [1].  Pumpless perfusion is a method of moving fluids through a microfluidic or Organ-on-Chip system without using external pumps like syringe or peristaltic pumps.

Accurate modelling of human physiology using Organ-on-Chip (OOC) platforms depends on the ability to fabricate and condition microfluidic devices with precision. The Henniker HPT-200 plasma cleaneris used to prepare PDMS-glass microfluidic chips, enabling both strong surface bonding and hydrophilic channel treatment essential for fluid performance.

 HPT 200 silicon Banner

[2] The HPT-200 Model Image


The Application

The Tesla Valve-based system aimed to replicate physiological WSS levels found in liver sinusoidal endothelial cells (0.1–0.5 dyn/cm²) without requiring any mechanical pump. The method combined:

  • A rocking platform to generate flow via gravity

  • Passive Tesla Valves to restrict backflow

  • PDMS/glass microfluidic chips to model Vessel-on-Chip (VOC) behaviour

A major requirement for successful implementation was the ability to fabricate bonded PDMS chips and render microchannels hydrophilic to maintain consistent fluid behaviour throughout testing.

 The principle of the pumpless unidirectional perfusion

[3] Figure 4: The principle of the pumpless unidirectional perfusion system utilising a combination of TV’s and a rocking platform. A) The system is at a equilibrium, the fluid levels in both reservoirs are equal and no flow is present. B) The fluid level in the left reservoir is higher, resulting in a forward flow mainly through the TV channel. C) The fluid level in the right reservoir is higher, resulting in a reverse flow mainly through the VOC channel. This figure is made using www.BioRender.com.  Image Courtesy of  https://essay.utwente.nl/107998/.


The Role of Henniker's HPT-200 Plasma Cleaner

Henniker’s HPT-200 plasma cleaner was used at two stages of device preparation:

1. PDMS-to-glass bonding

The PDMS Tesla Valve chip and glass substrate were exposed to plasma to activate the surfaces, enabling strong, permanent bonding. This ensured the integrity of the microchannels throughout repeated use.

2. Channel hydrophilisation

A second plasma treatment was applied prior to testing, modifying the surface energy of the channels. This rendered the PDMS channels hydrophilic, improving capillary action and ensuring uniform flow characteristics, a key factor in achieving accurate WSS modelling.


Keywords

  • Hydropillic surface treatments
  • Organ-on-chip
  • Oumpless perfusion
  • Tesla valve
  • Microfluidics
  • PDMS bonding
  • PDMS glass bonding
  • Plasma bonding
  • HPT-200

References

Readers are referred to the original print, and details of the  HPT-200 via the links below.

[1] A pumpless unidrectional perfusion system for vessel-on-chip models utilising valvesA pumpless unidrectional perfusion system for vessel-on-chip models utilising valves

 

 

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Karthik Nair - University of Bradford

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"We are very impressed with the ease of use and reliability of our plasma unit and were producing results within minutes of setting it up."

Dr Neil Wilson - Warwick University

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"Our collaborative work with the team at Henniker was a very positive experience and one that we look forward to developing further."

Ewen Kellar - TWI

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"Henniker provided a tailored product to match our exact requirements. They are a pleasure to work with."

Dr Will Shu - Heriot Watt University

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Vivid Dx Blue and transparent logo

"In 2024, we needed a plasma cleaner for rapid prototyping and PDMS microfluidic bonding. Henniker Plasma quickly identified the right system and provided practical PDMS bonding guidance. The system was delivered within 8 days, enabling us to start R&D earlier than planned. Same-day technical support and protocols have greatly accelerated our research."

Aaron Teo - Vivid Dx

Vividdx

"The technical team at Henniker are very knowledgeable and supportive and always approachable. I have found it a pleasure to work with them."

Simon Baxter - BAE Systems, MAI

BAE

"Henniker guided us to choose the most suitable plasma unit for our application, ensured an accelerated delivery time & guided us through the very easy setup. We obtained quality results with their unit within minutes of setup & consistent results thereafter. The support they have provided has been rapid and helpful."

Dr Ravi Desai - Making Lab, Francis Crick Institute

Francis Crick Institute

"Henniker provided our team with excellent service during the course of our work together, the plasma cleaner arrived quickly and was installed with ease, giving us visible results from the outset and confirming that we made the right decision in choosing a local UK manufacturer."

Dr Panagiotis Manesiotis BSc MRSC - Queen’s University Belfast

Queens Uni Belfast

"Our customers and operations demand reliability at every level and were a key factor in our decision to choose a UK based manufacturer of plasma treatment equipment."

Tom Doak - Trak Microwave

Queens Uni Belfast

"Henniker’s after sales support is first class. They have always been extremely responsive if we have ever had need to call on them."

Steve Rackham - Teledyne

Teledyne

"Henniker’s plasma systems have delivered tangible benefits to us right from day one. The team there are very easy to work with."

Ian Bruce - Coopervision

Coopervision

"Henniker really stood out, both in their product range and technical knowledge. They are a great company to work with."

Karthik Nair - University of Bradford

University of Bradford

"We are very impressed with the ease of use and reliability of our plasma unit and were producing results within minutes of setting it up."

Dr Neil Wilson - Warwick University

Warwick University

"Our collaborative work with the team at Henniker was a very positive experience and one that we look forward to developing further."

Ewen Kellar - TWI

TWI

"Henniker provided a tailored product to match our exact requirements. They are a pleasure to work with."

Dr Will Shu - Heriot Watt University

Heriot Watt University