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Everything you need to understand plasma technology all in one place.


Addressing the PFAS Challenge with Plasma Surface Modification

PFAS (Per- and polyfluoroalkyl substances) are widely known for their exceptional water- and grease-resistant properties. However, their environmental persistence and potential health risks have sparked a significant movement towards finding safer alternatives. PFAS-free polymers have emerged as a promising solution, but achieving the desired surface properties without these chemicals has been a challenge. 

Plasma Treatment: A Clean, Versatile Solution

At Henniker Plasma, we leverage advanced plasma treatment technology to enhance the surface characteristics of PFAS-free polymers. This innovative approach provides several key benefits:

  • Enhanced Hydrophobicity and Oleophobicity: Using specific gases in the plasma process, we can modify the surface of polymers to become highly water-repellent and oil-repellent. This mimics the desirable properties of PFAS without the associated risks.

  • Improved Adhesion: Plasma treatment increases the surface energy of polymers, significantly improving adhesion. This is crucial for applications requiring strong bonding, such as coatings, paints, and adhesives. The treatment creates functional groups on the polymer surface, enhancing its ability to bond with other materials.

  • Effective Cleaning and Etching:  Our plasma treatment effectively cleans and etches polymer surfaces, removing contaminants and creating a uniform surface. This prepares PFAS-free polymers for subsequent processing steps, ensuring superior performance without the need for PFAS.

  • Environmental and Health Benefits:  Plasma treatment is an environmentally friendly technology. It uses inert or reactive gases and does not produce hazardous waste, offering a cleaner alternative to traditional chemical treatments. This aligns with our commitment to sustainability and public health.

  • Customised Surface Properties:  Plasma treatment allows precise control over surface modifications. By adjusting parameters such as power, gas type, pressure, and treatment time, we can tailor the surface properties of PFAS-free polymers to meet specific application requirements.

  • Enhanced Mechanical Properties:  In addition to surface modifications, plasma treatment can enhance the mechanical properties of PFAS-free polymers. This includes improving scratch resistance, durability, and overall surface robustness, making them suitable for demanding industrial applications.

 

doi.org/10.1016/j.eurpolymj.2023.112726

 [1] Figure 1 - Graphical abstract courtesy of https://doi.org/10.1016/j.eurpolymj.2023.112726 | Surface modification of mechanical heart valves: A review - ScienceDirect

Henniker's Sustainable Solutions

Our plasma treatment technology provides a versatile and effective solution for enhancing PFAS-free polymers, ensuring they meet the rigorous demands of modern applications without compromising on safety or environmental impact.

By choosing Henniker Plasma, industries can transition to safer, more sustainable materials while maintaining the high performance they require. 

References

[1] Figure 1 - Graphical abstract courtesy of doi.org/10.1016/j.eurpolymj.2023.112726 - Surface modification of mechanical heart valves: A review - ScienceDirect

Join the Conversation

Readers are referred to the original paper published in February 2024, available through the provided DOI link, or click the link below for further details on Medical Devices and plasma treatment.

Surface modification of mechanical heart valves: A review - ScienceDirect.

Plasma Treatment of Medical Devices - Henniker Plasma.

See what our customers have to say

Vivid Dx Blue and transparent logo

"In 2024, we needed a plasma cleaner for rapid prototyping and PDMS microfluidic bonding. Henniker Plasma quickly identified the right system and provided practical PDMS bonding guidance. The system was delivered within 8 days, enabling us to start R&D earlier than planned. Same-day technical support and protocols have greatly accelerated our research."

Aaron Teo - Vivid Dx

Vivid Dx

"The technical team at Henniker are very knowledgeable and supportive and always approachable. I have found it a pleasure to work with them."

Simon Baxter - BAE Systems, MAI

BAE

"Henniker guided us to choose the most suitable plasma unit for our application, ensured an accelerated delivery time & guided us through the very easy setup. We obtained quality results with their unit within minutes of setup & consistent results thereafter. The support they have provided has been rapid and helpful."

Dr Ravi Desai - Making Lab, Francis Crick Institute

Francis Crick Institute

"Henniker provided our team with excellent service during the course of our work together, the plasma cleaner arrived quickly and was installed with ease, giving us visible results from the outset and confirming that we made the right decision in choosing a local UK manufacturer."

Dr Panagiotis Manesiotis BSc MRSC - Queen’s University Belfast

Queens Uni Belfast

"Our customers and operations demand reliability at every level and were a key factor in our decision to choose a UK based manufacturer of plasma treatment equipment."

Tom Doak - Trak Microwave

Queens Uni Belfast

"Henniker’s after sales support is first class. They have always been extremely responsive if we have ever had need to call on them."

Steve Rackham - Teledyne

Teledyne

"Henniker’s plasma systems have delivered tangible benefits to us right from day one. The team there are very easy to work with."

Ian Bruce - Coopervision

Coopervision

"Henniker really stood out, both in their product range and technical knowledge. They are a great company to work with."

Karthik Nair - University of Bradford

University of Bradford

"We are very impressed with the ease of use and reliability of our plasma unit and were producing results within minutes of setting it up."

Dr Neil Wilson - Warwick University

Warwick University

"Our collaborative work with the team at Henniker was a very positive experience and one that we look forward to developing further."

Ewen Kellar - TWI

TWI

"Henniker provided a tailored product to match our exact requirements. They are a pleasure to work with."

Dr Will Shu - Heriot Watt University

Heriot Watt University
Vivid Dx Blue and transparent logo

"In 2024, we needed a plasma cleaner for rapid prototyping and PDMS microfluidic bonding. Henniker Plasma quickly identified the right system and provided practical PDMS bonding guidance. The system was delivered within 8 days, enabling us to start R&D earlier than planned. Same-day technical support and protocols have greatly accelerated our research."

Aaron Teo - Vivid Dx

Vividdx

"The technical team at Henniker are very knowledgeable and supportive and always approachable. I have found it a pleasure to work with them."

Simon Baxter - BAE Systems, MAI

BAE

"Henniker guided us to choose the most suitable plasma unit for our application, ensured an accelerated delivery time & guided us through the very easy setup. We obtained quality results with their unit within minutes of setup & consistent results thereafter. The support they have provided has been rapid and helpful."

Dr Ravi Desai - Making Lab, Francis Crick Institute

Francis Crick Institute

"Henniker provided our team with excellent service during the course of our work together, the plasma cleaner arrived quickly and was installed with ease, giving us visible results from the outset and confirming that we made the right decision in choosing a local UK manufacturer."

Dr Panagiotis Manesiotis BSc MRSC - Queen’s University Belfast

Queens Uni Belfast

"Our customers and operations demand reliability at every level and were a key factor in our decision to choose a UK based manufacturer of plasma treatment equipment."

Tom Doak - Trak Microwave

Queens Uni Belfast

"Henniker’s after sales support is first class. They have always been extremely responsive if we have ever had need to call on them."

Steve Rackham - Teledyne

Teledyne

"Henniker’s plasma systems have delivered tangible benefits to us right from day one. The team there are very easy to work with."

Ian Bruce - Coopervision

Coopervision

"Henniker really stood out, both in their product range and technical knowledge. They are a great company to work with."

Karthik Nair - University of Bradford

University of Bradford

"We are very impressed with the ease of use and reliability of our plasma unit and were producing results within minutes of setting it up."

Dr Neil Wilson - Warwick University

Warwick University

"Our collaborative work with the team at Henniker was a very positive experience and one that we look forward to developing further."

Ewen Kellar - TWI

TWI

"Henniker provided a tailored product to match our exact requirements. They are a pleasure to work with."

Dr Will Shu - Heriot Watt University

Heriot Watt University