Plasma Surface Functionalisation

Plasma surface functionalisation is one of the most exciting areas of plasma technology. It involves breaking the top-most surface bonds of a material and terminating them with new chemical functionalities which impart an entirely new surface characteristic without affecting the bulk properties of the material.

In plasma surface functionalisation, a nano-scale polymer layer is formed over the entire surface area of an object placed in the plasma. It is not just a loosely bound layer but actually forms the new surface. The coating produced is typically less than 1/100th thickness of a human hair, colourless, odourless and doesn’t affect the look or feel of the material in any way.

Plasma functionalisation offers enormous potential to enhance a material’s function and value over a in range of industries such as textiles, life science products, consumer goods and many, many more.

In plasma coating a nano-scale polymer layer is formed over the entire surface area of an object placed in the plasma. The coating process takes just a few minutes. The coating produced is typically less than 1/100th thickness of a human hair, colourless, odourless and doesn’t effect the look or feel of the material in any way. It is a permanent coating too, being bound to the material surface on an atomic scale.

Plasma coatings are one of the most exciting areas of plasma technology, offering enormous potential to enhance a material’s function and value over a wide range of applications. They deliver two main categories of surface property: totally liquid (water & oil) repellent, or totally wettable.

Liquid Repellent Plasma Coatings

Specific treatments render surfaces totally repellent to water, solvents and oils as shown below in the example of cotton that has been plasma coated.

A water droplet totally absorbed by a sample of tissue prior to plasma treatment A water droplet totally repelled by a sample of tissue after permanent coating deposition as a result of plasma treatment

Hydrophilic Plasma Coatings

Hydrophilic plasma treatments render surfaces permanently wettable as shown below.

A metal sample with a water droplet on displaying its inherent water repellent properties A metal sample with a water droplet on after plasma treatment displaying improved hydrophilic properties

How Plasma Coatings Work:

Monomers are introduced with the plasma feed gas. Monomers are small molecules which will, under the correct conditions, bond together to form polymers. Plasmas create the right conditions at the surface of the material for this to happen both quickly and efficiently. Different monomers are used to produce hydrophobic and hydrophilic surfaces.

An illustration displaying a piece prior to plasma coating treatmentAn illustration displaying a piece during plasma coating polymerisationAn illustrative example of a piece after the plasma coatins treatment process, displaying its deposited layer and improved wettability

Plasma coating is suitable for:

  • general plastics and rubber
  • performance textiles
  • filtration media
  • metals, glass, ceramics and composites
  • medical plastics
  • consumer electronics plastics
  • automotive components
  • aerospace components